Manufacturing Facility
Our manufacturing facility comprises of
Manufacturing Capability
COLD FORGING:-
- We manufacture Standard and Special Cold Forged Components and work closely with our customers to design products and processes that are best suited for their application.
- Our extensive cold-forging capabilities range from 10mm to 24mm in diameter, and 20mm to 210 mm in length.
- The materials we currently work with include carbon steel, alloy steel and stainless steel.
- We have a list of multi-station Bolt former and Nut former machines like 134S, 164S,254S, 24B6S, 36B5S.
The standard fasteners we manufacture are in the market with their exceptional quality. The Product range in this group includes socket head cap screws, hexagonal head bolts and hexagonal nuts. Moreover, these fasteners are manufactured with a focus to meet the current Indian and several international standards.
DIN - Deutsches Institut für Normung/ German institute for standardisation
JIS - Japanese Industrial Standards
ASTM - American Society for Testing and Materials
ISO - International Organization for Standardization
IS - Indian Standards Institution
BS - British Standard
Raw Material Storage
Wire Pickiling
We have highly Equipped and Fully automated Wire Pickling and Phosphating unit with capacity of 250 Tones/ Month.
Why pickling & Phosphating?
- The Wire phosphating process has the purpose to produce a surface conversion layer,
- At thin and compact thickness strongly anchored on the surface, in order to facilitate the cold deformation or the further drawing operations.
- For wire rod, the most frequently used is the zinc phosphate
Wire Pickling process is unavoidable that the surface to be phosphated results perfectly clean, without oil and grease, metallic oxides and acidity. This is usually guaranteed by using chemical pickling operation (with H2SO4 or HCl) and subsequent strong water washing
The phosphating process is generally carried out by material dipping into hot solution tank with dipping time linked to the expected layer thickness
Wire Drawing
Wire drawing is a metal working process that involves reducing the cross-sectional area of metal wire or rod by pulling it through a die or a series of dies. As the material is pulled, it elongates and thins , ultimately achieving the desired shape and size
Hot Dip Galvanizing
We have fully automated Hot Dip Galvanizing Facility with capacity of Monthly 100 tons.
We have fully automated Hot Dip Galvanizing Facility with capacity of Monthly 100 tons.
- Complete & consistent coverage:The complete immersion in molten zinc ensures excellent corrosion protection for 100% of the exposed surfaces, with a consistent zinc thickness, including corners and edges, interior, and threads.
- Coating thickness:Hot-dip galvanized fasteners, depending upon diameter, will have from 1.7 to 3.4 mils (43 to 86 microns) of impervious zinc coating.
- Cathodic protection: Unlike other barrier coatings, such as paint, zinc is a sacrificial metal and preferentially corrodes to protect the underlying steel.
- Bond strength:The coating is extremely difficult to damage, as galvanized fasteners have a coating bond strength in the range of 3,600 psi (24.82 MPa).
- Hardness: Hot-dip galvanized fasteners have zinc-iron alloy layers, formed during the galvanizing process, that are harder than the base steel itself. These abrasion resistant layers make the galvanized coating difficult to damage during tightening.
- Temperature range: Galvanized fasteners perform well across a broad temperature range, from continuous exposure in the arctic climates to the extremes of 392°F (200°C) in processing plants.
